Military Standard Connectors - MIL-DTL-5015 is a US military standard that covers heavy-duty circular electrical connectors with soldered or crimped contacts.
They are used for digital and analog signal and power distribution and are common in various industries such as defense, aerospace and industrial machinery.
Military Standard Connectors
Many manufacturers have developed connectors based on MIL-DTL-5015 and MIL-C-5015, such as the Radial-Van System. These connectors are available as off-the-shelf products for d users as well as "mil-COTS" products for rail and military applications.
Cots M83526 4 Ch Connector Family
In the early 1930s, Cannon (now ITT Interconnect Solutions) was contracted by Douglas Aircraft to develop electrical circular connectors for use on the DC-1 and later DC-2 and DC-3 airframes.
This led to the original AN9534 standard in 1939, which was the forerunner of MIL-C-5015 (later MIL-DTL-5015). In the late 1930s, Cannon's Type AN (Army-Navy) series set the standard for modern circular connectors.
In order to reduce the number of military standards in line with the objectives of the United States Department of Defense, the goal is to support industrial technical standards supported by standardization organizations.
Although the original military standard is no longer officially used, manufacturers and users still refer to the connector family as MIL-DTL-5015 or MIL-C-5015.
Y50x Military Standard Suit For Mil C 26482 Servo Connector Waterproof Circular Aviation Plug Socket 8 Pin Electrical Terminal
MIL-DTL-5015 connectors are used in many situations where mechanical and electrical reliability is important. These include civil applications (space, oil, gas, salt water, petrochemical, mining, earthworks, telecommunications, generators, machinery, railways), military applications (communications, aircraft, land vehicles).
One significant disadvantage is the inefficient use of board area used in arrays compared to rectangular connector housings. Fine wire is susceptible to mechanical damage and takes a long time to tighten.
Unlike some later connector specifications such as MIL-DTL-38999. This limits the polarity of the connector to prevent the wrong connection of connectors of the same size where there are multiple plugs and sockets. Restricted polarity can be used in some insert configurations, where the bottom rests on the face of the opposite connector to prevent connector mating. Connectors with multiple key channels can be polarized so that the housing prevents the pins on the connector from being incorrectly connected.
About 160 approved inserts with 1-85 contacts in 19 shell sizes (08 to 40).
Matrix Mil Dtl 5015 High Power Connector
Circular connectors are available in wall mount, box mount, cable and socket mount options, as well as standard or self-locking socket options.
MIL-C-5015 defines four discrete product categories known as series. The connectors of the first three series are compatible, but their individual components differ:
Several manufacturers have developed derivative circular connectors that interface with military versions designed for MIL-C-5015 and/or MIL-DTL-5015. Commercial versions and military-style connectors are sometimes called AN-type connectors, MS connectors, or Amphol connectors.
In 1998, Amphol acquired the manufacturing facility owned by the AMP Incorporated brand and incorporated it into the Amphol-Aerospace Group ITT Cannon's CGE series connectors are European military standards for high/low voltage applications such as military vehicles. and suitable for use in harsh environments. Derived from the VG95234 reverse branch connector, the CGE series is fully compliant with the European military standard VG96929 and can be integrated with other series of connectors designed in accordance with the standard. These mil-type single-pole circular connectors feature an aluminum alloy housing with a robust quarter-turn connection mechanism for quick and easy assembly, excellent vibration resistance and visual, tactile and audible confirmation of correct connection. ensure a secure connection. The series also features two PTFE insulators, a spring-loaded mounting system that allows for unlimited contact interchange, and an IPx8 sealing ring that provides watertightness at 1 bar pressure or up to 35' depth. It has five housing sizes (16, 18, 22, 28, 32) and five housings with additional protection (wall mount socket, box mount socket, cable mount socket, flat plug, rectangular plug). ), as well as four coating options: VG standard cadmium plating and three RoHS compliant versions (black ZnCo, green ZnCo, blue-grey ZnNi) and clamp contacts in solid silver-plated copper or copper alloy as well as gold-plated, high reliability, high electrical conductivity . The CGE Mil-spec series circular connectors are suitable for use with 4AWG (25mm) cable.
Military (mil Spec) Connectors Selection Guide: Types, Features, Applications
) and rated for 50VAC, 225–950A, 500 pair cycles over an operating temperature range of -55°C to +150°C.
TE Connectivity's DEUTSCH DL Series circular connectors meet MIL-DTL-83723 Series III standards for ease and speed of assembly, extreme environmental resistance, and high reliability for applications such as military and commercial aircraft and telecommunications. created for the needs of systems and equipment for production at high temperatures. The series features black anodized, electronics-free nickel or olive cadmium with nickel-plated, passivated stainless steel pins, aluminum housings with visual confirmation of proper connection, with square flanges, nuts, flat sockets and RFI sockets. and anti-friction washers maintain a constant engagement force. It also features hard plastic dielectric insulation, silicone-based elastomeric seals, RFI shielding, sealed inserts for positive needle adjustment, a rear-detachable contact system for superior contact stabilization, 50 micron selective gold-plated copper alloy contacts, and high humidity. barrier around each pin to seal individual contacts and a three-wire seal on a wide range of wire diameters. DEUTSCH DL series connectors are shock, vibration and operating temperature resistant from -65°C to +200°C, rated for 500 double cycles and 600VACrms/850VDC (Service Rating I) or 900VACrms/1,DC05er (Service Rating). Grade II), connecting to standard bayonet MIL-DTL-36500 connectors.
Omega Series connectors from Cinch Connectivity Solutions meet MIL-C-26500 standards and are available in a variety of configurations for reliable connections in military and aerospace applications in harsh, high-vibration environments. All versions of the series use MIL-C-26500 combined faces and protection and environmental protection mechanisms, and select versions meet Boeing's BACC45 and BACC63 high performance general purpose connector specifications. The range offers 10 shell sizes with pin and socket designs, as well as a wide range of accessories including Omega contacts, sealing plugs, insertion and removal tools, auxiliary cables and wires. Twisting and pulling the Omega cable assembly. Subseries includes BACC63CB or BACC63BN qualified anti-vibration plugs, BACC63BV or BACC63CC qualified anti-vibration plugs, BACC45FM and BACC45FN qualified square flange plugs, BACCCC, quBACCu6P connectors, quBACC6P6 connectors, quBACC6P6 connectors, comp. single hole socket connectors, limited wire clearance socket connectors and short socket connectors.
PEI-Genesis stocks SOURIAU's 8D MIL-DTL-38999 Series III connectors that meet MIL-DTL-38999, EN3645 and BACC63 standards and are available in a variety of configurations for a wide range of applications. Designed for military and commercial aerospace, defense, industrial and automotive applications, these mil-type circular connectors feature 360° EMI shielding, IP67 sealing on each contact cavity, vane-resistant contacts, metal contact retention clips and self-installation. , and a quick coupling mechanism that ensures visual coupling and high vibration resistance (44).
D38999 Series Iii Connectors
) and working temperatures up to 200°C. SOURIAU's versatile 8D Series features nine shell sizes from 9 to 25, seven contact sizes from 4 to 26, and up to 128 copper-PC alloy nickel-plated contacts that meet 54 MIL-DTL-38999 requirements. tails, crimps, solder cups and wire wrapped ends. The 8D series offers aluminum, stainless steel, titanium, bronze and lightweight composite shells; five plating materials: nickel, black zinc nickel, green zinc cobalt, olive cadmium, passive stainless steel; inserts equipped with multi-signal, high-performance, high-speed contact technologies such as coaxial, quadrax, twinax, triax, ELIO optical cable and extended beam; accessories such as protective covers, back covers and tools. Additional options include hermetic versions, rated currents up to 850A, rated voltages up to 230V and durability up to 1500 cycles.
Allied Electronics & Automation Stock Amphenol Aerospace Tri-Start MIL-DTL-38999 Series III Connectors. It is suitable for high-reliability and heavy-duty applications such as missile and missile systems, command and control, communications, computers, intelligence and surveillance. , and intelligence (C4ISR) systems, military and commercial aviation and space equipment and vehicles. Designed for extreme versatility, this series has a wide range of ever-expanding configurations for different applications, including aluminium, stainless steel and composite coated versions. Tri-Start MIL-DTL-38999 Series III connectors with aluminum or stainless steel housings use several different design features and coating options to protect against EMI, corrosion, extreme vibration, penetration, leakage, and temperatures up to 200°C. They connect with a simple 360° rotation and have a self-locking nut for quick connection; solid metal-to-metal connectors, grounding fingers, thick-walled sections for better EMI shielding (≥65dB at 10GHz); vane-resistant housing with perforated pins to prevent contact damage; intermediate seals to prevent electrolyte erosion; and Faraday cages for ESD protection. They also feature a hermetic seal, an integral expansion joint, a thick plate depth cover, and a mounting flange cover for securing the PCB. Tri-Start MIL-DTL-38999 Series III connectors with a lightweight, corrosion-resistant composite shell offer the same performance as metal shell options in the series, but with 17-40% weight savings and 60-70% savings compared to aluminum shells. % weight savings compared to stainless steel solutions and connectors with a minimum of 1500 connectors. In addition, stainless steel
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